NC Service, a Swedish machine tool calibration and maintenance company, who work with key CNC machine users, was one of the first users worldwide to take delivery of Renishaw's QC20-W ballbar. The new design eliminates issues with the previous QC10 when used on large machines or where its data cable had to be fed through machine guarding.
Renishaw has extended its market leading range of machine tool testing and calibration systems, with AxiSet™ Check-Up, a new cost-effective solution for checking the alignment and positioning performance of rotary axes. In just a few minutes, users of five-axis machining centres and multi-tasking mill-turn machines can now identify and report on poor machine alignments and geometry that can cause extended process setting times, as well as non-conforming parts.
Renishaw has announced the launch of a successor to its well established QC10 ballbar system; a tool adopted worldwide for the assessment of machine tool positioning and servo control performance. The QC20-W ballbar is a completely new design featuring a Renishaw developed linear sensor and Bluetooth® wireless technology. This design offers benefits in ease of use and enhanced durability and allows the QC20-W to be used for testing even in “closed door” manufacturing...
He’s not an athlete, but Jürgen Emslander has, in one move, considerably improved his performance, to be way ahead of the rest of his field. He runs a calibration service company called Geo Tec Messtechnik, and has recently upgraded his laser calibration system from the industry standard ML10 to the new Renishaw XL-80. The new system’s portability and ease of use minimises transportation and set-up times, allowing more jobs each month.
HAAS Automation Inc. used to fine-tune every one of its VF vertical machining centres through a mechanical fore-and-aft loading test, with results entered into the CNC as a compensation value. Recently HAAS enhanced this test with backlash compensation using Renishaw’s QC10 Ballbar System. By measuring position errors throughout a complete circle, the Ballbar isolates effects often missed by the mechanical test, including the influence of friction, and problems in the motor/ballscrew connection.
Binns & Berry is one of the few remaining family-owned machine tool manufacturing companies in the UK. It manufactures CNC lathes to individual customer specifications as well as providing a refurbishment service for existing machines. The company is renowned for its large, rigid machines, supplied with axis swings of between 0.7m and 1.4m. Currently, over half of the company’s business is exported, with major markets including the USA, India, Germany and Hong Kong.
In 1989, Leeds-based Dana Spicer needed a large, heavy duty CNC machining centre, to mill, drill, and bore the ends of 2-metre long axle beams, for heavy off-road vehicles. The ideal machine, with a bed length of 5-metres, would allow pendulum machining, thereby increasing production.
Inca Digital Printers has developed the first ever flatbed inkjet press, which looks set to revolutionise a major sector of the screen print market. Such hi-tech printing equipment demands advanced manufacturing techniques to ensure supreme accuracy, which in this case is provided by Renishaw RG2 encoders and assured by the use of the Renishaw ML10 laser calibration system, widely used across manufacturing industry.
Czech manufacturer PTV, spol s.r.o., based in Prague, has experienced a very rapid increase in sales of its CNC water-jet cutting machines. To help manage this growth, the company uses Renishaw’s ML10 laser interferometer measurement system and QC10 ballbar, which has reduced manufacturing costs and increased machine accuracy by a factor of four.
QC10 ballbar used for both diagnosis and predictive maintenance to keep machine tools running and producing to specification. Rockwell Automation Power Systems specialises in providing technologies and services for optimising power transmission performance and productivity. The company has turned its analytical and creative skills to developing an integrated process for continuous improvement of the manufacturing processes in its own plants.
One look at Renishaw’s new XL-80 laser unit and XC-80 compensator and you can’t help but notice just how much smaller they are than the existing ML10 and EC10 equivalents.
Monitoring machine capability with Renishaw’s QC10 ballbar has proved crucial to TJW, a successful machining sub-contractor who specialise in the pharmaceutical and aerospace industries.
Dynamate AB, the plant maintenance company for world leading truck manufacturer Scania, has implemented one of the most comprehensive and well-structured maintenance strategies in it's industry.
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